ACXA 496YC : The Smartest Counter for Reshmi Winding Machines

• Counter Size : 48 x 96 x 65 mm
• Panel Cutout : 44 x 92 mm
• Display Range : 0-99999
• Set Value Range : 0-99999
• Units : Metre
• Auto Reset Time : 0.1 second
• Counting : Up / Down (Programmable)
• Tubes / Cones per doff : 1-99
• Yarn Cut Switch : NO / NC (Programmable)
• Set Point : 1 Set Point (Programmable)
• Reset : Auto Reset / Reset Button
• Input Signal Sensor : NPN Proximity Sensor
• LED Indication : Relay, Sensor & Yarn Cut
• Output Control Relay : 1 C/O, 7A, @230V AC/24V DC
• Power Supply : 12V AC +- 10%, 50Hz
• Memory : Nonvolatile Memory
• Temperature : 0 – 50’C

Standard Features :

• Fully controls the machine.
• Measures the length of thread being wound on Tube/Cone.
• Allows setting the required thread length in meters.
• Stops the machine if thread breaks during winding.
• Automatically stops the winding when the required length is achieved.

Exclusive Features Offered Only By ACXA :

Precise Memory Saving on Power Fail : Our counter saves a fraction of a 1-meter length in memory in case of a power failure, eliminating yarn loss and maintaining accuracy. It resumes counting from where it left off when power is restored.

Total Count of Yarn Cuts : The counter keeps track of the total number of times a yarn cut occurs on a machine head, ensuring that all machine heads are in good condition and capable of producing quality reels/tubes/cones.

Password Protection : All settings, except the set value, are password-protected. You can also change the password within the settings. So no one can intentionally or unintentionally change the machine settings, ensuring accurate production of reels/cones.

Total Count of Reels/Cones Produced : Our counter tallies the total number of reels/cones produced, helping you keep track of production and manage inventory efficiently.

Yarn Cut NO/NC Setting : Our counter is universal and compatible with both types of yarn cut switches: NC (normally closed) and NO (normally open). You can set the switch type in the settings, so that you don’t have to buy different counters for different machines.

Counting Direction Setting : You can select the counting direction as Upward or Downward in the settings, allowing flexibility to suit your specific requirements.

Yarn Cut Repetition Indication : If yarn breaks again before restarting the winding process after a yarn break, our counter will display Yncut again and prevent the machine from running until all yarns on a head are corrected by the operator, ensuring equal lengths for all reels/cones.

Adjustable Ratio Setting : You can adjust how many rounds of the winding pulley the counter counts as 1 meter. For example, if your pulleys are 200 mm, you can set the ratio to 5:1, ensuring accurate length measurement. If not needed, the default ratio is always 5:1.

Relay ON/OFF Setting : Choose whether to keep the relay ON or OFF during operation in the settings, giving you control over power usage and machine operation.

Key Features of our Reshmi-Compatible Meter Counter :

Money and Yarn Saving :

Our counters have a unique feature that saves a significant amount of yarn and money daily. By saving yarn, our counters enable you to produce more reels/cones compared to other counters that typically waste yarn. This ensures cost-effectiveness and efficiency in production. Our counter enables your machines to produce more reels/cones using the same amount of thread as before. Contact us for a demo to experience the difference.

Precise Length Accuracy – Result Length Setting :

Achieve precise accuracy in thread winding with our new AI-Powered feature. Now the accuracy of your reels/cones will be in your hands. Say goodbye to other traditionally designed counters that give you inaccurate lengths and contact us today to learn more about how this feature will provide you the accuracy you want.

Why ACXA 496YC is the Perfect Counter for Reshmi Winding Machine Spares :

• Digital control over your machine.
• Precise length accuracy of reels/cones.
• Premium quality and exceptional reliability.
• Unique features to enhance your machine’s productivity.
• Warranty service with free-of-cost repairs.
• Compatibility with all tube/cone winding machines.
• A simple installation process and user interface.

Download 496YC : Counter for Reshmi Winding Machine’s Operation Manual here.

FAQs for ACXA 496YC Counter :

Q1: Is the ACXA 496YC compatible counter for Reshmi Winding Machine models?

Answer: Yes. The 496YC is designed with a standard 48 x 96 x 65 mm body and a 44 x 92 mm panel cutout, making it a perfect “plug-and-play” replacement for the counters used in Reshmi PreciTube, PreciThread, and other cone/tube winding machines.

Q2: How does the “Zero-Loss Memory” feature save yarn?

Answer: Most traditional counters reset or lose the “fractional meter” (the centimeters) when the power goes out. The ACXA 496YC saves the exact length in its non-volatile memory. When power returns, it resumes from the exact millimetre, ensuring your cones are never short-length and preventing thousands of rupees in yarn waste.

Q3: Can I use this counter with my existing NPN sensors and Yarn Cut switches?

Answer: Absolutely. The 496YC is a universal counter. It works with standard NPN Proximity Sensors and features a programmable setting for both NO (Normally Open) and NC (Normally Closed) Yarn Cut switches. You don’t need to change your machine’s wiring.

Q4: What is “Yarn Cut Repetition Indication” and how does it help production?

Answer: This is a smart security feature. If a yarn breaks and the operator tries to restart the machine without properly fixing the thread, the counter will display “Yncut” again and prevent the motor from running. This ensures that every reel or cone produced has the exact same length and quality.

Q5: Is it difficult to calibrate the meter length on the 496YC?

Answer: Not at all. We have included an “Adjustable Ratio Setting.” For example, if your machine pulley is 200mm, you simply set the ratio to 5:1. This allows you to achieve “AI-level” precision for any pulley size, which is much more accurate than traditionally designed counter for reshmi winding machine.

Q6: Does ACXA provide a warranty for the 496YC?

Answer: Yes, we provide a Warranty Service on the ACXA 496YC. As a Ludhiana-based manufacturer (Advance Tech India), we offer free-of-cost repairs and quick technical support, which is much faster than waiting for imported spare parts.